Quarries are very special places where giant rocks are removed from the ground. Machines called conveyor belts do this. Conveyor belts are large moving pathways or highways to transport heavy rocks from one place to another. They are crucial for bringing the rocks from deep within the earth to the surface to be utilized. But sometimes conveyor belts can get issues. If they can't get the money, they don't have the rock, so these problems can quickly become dire and terrifying. Maybe you are even watching from a distance here in Kilomega. This article will cover the 5 most common quarry conveyor belt problems that you should be looking out for and explore how Kilomega can prevent them.
The Quarry Conveyor Belt Failure and A Major Cause of Loss
The primary reason these companies lose money due to the quarry conveyor belts is due to the premature damage of the belts. There are many reasons that damage can occur. If large rocks fall on the conveyor belts, they sometimes tend to hit them hard enough to break them. Moreover, the belts of the conveyor can also become worn out and thin, especially if they are used continuously without a break over a long period of time. A damaged conveyor belt can come to a standstill. In other words, none of the rocks can be relocated. When it does, it can result in a company losing millions of dollars because it can no longer extract and sell the rocks it requires. Kilomega offers special tools and systems to protect conveyor belts against damage in quarries.
Protecting conveyor belts from damage in quarries
That is not the other side of the Kilomega providing special conveyor belt protection systems to protect damaged quarries conveyor belt. They are so-called belt shielding systems that are designed to protect conveyor belts from rocks and other materials that can cause damage. These protective structures are constructed using extremely sturdy materials designed to withstand impacts from large boulders without fracturing. They are also designed not to impede the movement of the conveyor belts. A Rock can still be moved freely and easily from one location to another, since danger is around.
Tackling a Major Achilles Heel of Quarry Conveyor Belts
A lot of quarry conveyor belts can also weaken from time to time, which is another common problem. There are a couple of reasons such weakness can occur. If too many dense rocks all arrive on the conveyor belt at once, the belt will become stressed and possibly break. As well, the Conveyor belts can become flaccid and unable to transport the rocks safely if it has not received upkeep over a long period of time. If not strong enough, the conveyor belts can break or slide down causing rocks to fall off and damage both rocks as well as the conveyor belts. This will also cause a company to lose money because they cannot pull out and sell the rocks that they need. To solve this critical issue, Kilomega offers a solution to reinforce the conveyor belts.
Tippers & Chutes — What Causes Belt Slip and How to Prevent It on Quarry Conveyor Systems?
Belt slip on quarry systems can be caused by weak conveyor belts. Rocks and other materials fall off the conveyor belt, leading to what is known as belt slip, which can also damage the belt. This is where Kilomega comes into play with its conveyor belt tracking systems which avoid this problem. These systems are extremely useful as these ensure that the conveyor belt is in its position at all times and it doesn't slide off from its sides. They are equipped with special sensors that are able to detect if the conveyor belt is displaced, and then can adjust it by itself. That means that it is able to move rocks from one place to another without any risk or problem or with any damages.
Solutions and Tips for Your Belts so you Stay on Track
Kilomega of Alana makes training systems for workers to keep conveyor belts in the proper position. Because Conveyor Belt Training Systems are used to train an employee on proper, safe operation of a conveyor belt. Workers are trained on the optimal methods for operating the conveyor belts and how to ensure they continue proper functioning. They also get useful advice on how to keep the conveyor belts moving smoothly and to avert potential issues. The first one is to ensure that the conveyor belt is not carrying too many rocks at one time. Checking the conveyor belt regularly for any signs of wear and tear is another tip. This means that by applying these tips and utilizing Kilomega's solutions, conveyor belts can stay in line and operate smoothly.
Kilomega does and have offered some key solutions for top 5 common issues that conveyor quarry belt experiencing. Some of these issues consist of conveyor belt damage, weak conveyor belts, belt slip, and maintaining the belts on track. By resolving these issues, Kilomega enables companies to save costs and remove and sell the rocks they need in a timely manner. If you encounter any issues with your conveyor belts don' t hesitate to get in touch with Kilomega today.